Sugarcane is crushed in a sugar factory that primarily extracts sugar syrup and fiber which is called bagasse. Bagasse is used to generate electricity, the excess power generates is then sold to the electricity companies.
Sugar industry is poised to change drastically over the coming years from cyclical to structural.
We can fall in the footsteps of Brazil which produces ethanol and sugar equally from sugarcane and reduce the overcapacity issue of industry.
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Sugarcane is crushed in a sugar factory that primarily extracts sugar syrup and fiber which is called bagasse. Bagasse is used to generate electricity, the excess power generates is then sold to the electricity companies.
Molasses can be further processed to generate ethanol and alcohol
The sugar industry is heavily regulated by the government as there are only 550 sugar factories that support the livelihood of around 11 crore people directly or indirectly.
The sugar industry has always been cyclical, impacted by the overproduction of sugar..
The cyclical nature of the industry is poised to change due to the ethanol opportunity, the government has announced an ethanol blending target of 20% to be achieved by 2025
Price trend of ERP, SAP, and MSP over the years:
Cane arrears trend:
Indian sugar companies have been struggling primarily due to more supply than demand in the local market and they are unable to export as international sugar prices are lower than their cost of production, this makes export uneconomical.
Exports also have become remunerative despite cut in export subsidy by 44%
Sugar companies have three options to utilize sugar syrup:
•Option 1: Heating the syrup thrice generating C heavy molasses, yielding 11%-11.5% sugar
•Option 2: Heating the syrup twice generating B heavy molasses, yielding 9%-9.5% sugar
This leads to the following yield and revenue generation per tonne of sugarcane:
Indian sugar industry’s rough business split is 60%-65% sugar, 20%-25% ethanol, and 10%-15% electricity generation. This is bound to change due to the higher cyclicality of sugar prices with large working capital requirements as compared to ethanol production..
This sugar industry in Brazil (which is most advanced) diverts sugarcane production in the following manner:
https://t.co/ADtGvps5qN
*Highest ethanol capacity in India* @omkaracap
— Varinder Bansal \U0001f1ee\U0001f1f3 (@varinder_bansal) June 3, 2021
Renuka: 730 KLPD (+320 KLPD expansion)
Balrampur: 520 KLPD (+320 KLPD expansion)
Dhampur: 400 KLPD (+100 KLPD expansion)
Dalmia: 280 KLPD (+ 180 KLPD expansion)
DCM Shriram Ltd: 350 KLPD (not announced)
Triveni: 320 KLPD pic.twitter.com/3stOPWz9Re
You can still watch:
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THE BASICS ON THE SUGAR INDUSTRY IS LIVE
— Varinder Bansal \U0001f1ee\U0001f1f3 (@varinder_bansal) May 7, 2021
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More from Sugar
A thread I had done in sugar industry last year. A few things could have changed. But, I think there are huge challenges to the E20 story. Do we have underlying dynamics in place. Do read how much time it took for Brazil.
Disc: Invested in sugar only as tactical play.
Disc: Invested in sugar only as tactical play.
Sugar Industry Insights (Feb 25, 2020)
— Jiten Parmar (@jitenkparmar) February 25, 2020
Last few years sugar industry has been a beneficiary of government largesse. Sugar cycle turned in 2015. Post that there has been surplus production.